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Maintenance method of special welding chuck for positioner
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Common fault problems and solutions of welding positioner
Product Introduction:
Gantry type irregular cylinder tank welding machine is used with the Oval tank pipe welding rotator, which can realize the welding of the tank circular seam and longitudinal closing seam. The encoder measures the linear speed of the tank rotation, transmits a signal to the PLC for processing, and then controls the rotation of the welding rotator. Speed to obtain a stable welding speed. Welding gun position adjustment adopts an automatic profiling mechanism so that the welding gun is in the correct position and angle.
Can weld long and short axis 1300mm-2500mm special-shaped tanks and circular tanks with diameters of 1300mm-2500mm. Automatic welding of ring seams and longitudinal seams. The effective length of the longitudinal seams is 15 meters. The maximum curvature change of the tank is R400mm ~ R4500mm. Gantry automatic welding machine The moving range is 17 meters.
Welding base metal thickness 2mm-8mm, material: carbon steel, stainless steel, aluminum alloy.
Welding method: gas shielded welding, argon arc welding.
Advantage:
1. Suitable for automatic welding of the round, square and oval tanks.
2. Improve welding efficiency, ideal welding seam formation reduces grinding time and welding material waste.
3. Microelectronic frequency conversion, PLC technology, and advanced computer control technology are used to make the circular seam welding in one time. The production efficiency is high. The welding quality is reliable, and the operation is simple and convenient.
5. The main components are produced by well-known domestic manufacturers, with stable and reliable performance.
6. The gantry drive has a slow start and stops deceleration function to prevent the gantry from shaking.
7. The crawler wheel drives walking welding to make the welding speed consistent.
8. The finished track runs smoothly.
Product parameters:
Project | Parameter |
Maximum rotation diameter | 2600mm |
Minimum rotation diameter | 1300mm |
Rotating device track distance | The rotator works synchronously with the welding machine, and the speed of the rotator does not need to be adjusted manually |
Rail length | 16000mm |
Effective welding length | 13000mm |
Rail type | P35 |
Welding speed | 100-500 mm/min |
Workpiece thickness | 3-8mm |
Workpiece material | Mild steel, stainless steel, aluminum alloy |
Workpiece shape | Oval, rectangular, round |
Configuration form:
Mobile gantry | 1 Set | Electrical control console | 1 Set |
Lifting console with touch screen | 1 Set | Finished grinding track | 2 * 34 meters |
Welding power and wire feeder | 1 Set | Welding torch oscillator | 1 Set |
Weld tracking system | 1 Set | Welding torch cooling device | 1 Set |